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Horizontal Injection Machine(F2v Series)

Products Name: Horizontal Injection Machine(F2v Series)

Features Specifications:

Main Features:
High rigidity design reduces deformation of clamping unit Special heat treated toggle equipped with steel sleeve en hances abrasion strength
New multi-point supporting design reduces the deformation of carriage injection unit
Energy-saving and quick response hydraulic circuit design High speed Duo-CPU control system
Clamping Unit
Compact space saving toggle mechanism design
Finite Element Analysis ensures all platens key structural components for their maximum service life and best moulding results
Advanced stress analysis software are applied to design of tie bar and screw
Stable mould closing, opening and adjustment
The ejector cylinder plate together with movable platen form a single piece of casting. This improves rigidity of both ejector cylinder support and the platen
Increased ejector stroke and robustness of cylinder support specific for long hollow plastic parts
Hydraulic system
BOSCH-REXROTH Proportional pressure valve and flow valve fitted in our machines improve the control precision
Adoption of vane pump that matches with proportional flow valve and pressure valve, improves the control accuracy
Individual pressure valve adjusts the range of pressure the control precision
New design of hydraulic circuit, easy for maintenance
Saving about 30%~50% of electricity compared with standard fixed vane pump
Low heat occurred hydraulic system and 30% cooling water quantity can be reduced
Bypass filter device will ensure the hydraulic oil in a high cleanliness
Low Energy Consumption
The variable displacement pump surpasses conventional fixed vane pump in terms of energy consumption. Output of the variable displacement pump varies according to load requirement and flow rate, whereas output of fixed vane pump is constant. According to the analysis in the graph, the average reduction of electricity consumption30%~50% compared to conventional fixed vane pumps. This feature implies undisputable benefits in today`s cost conscious and environmentally aware world that we live in.
Injection Unit
Creative design of injection unit
High flexibility to match and change different diameter screws
Diagonal layout of carriage cylinder to balance the supporting force (about 90Fv2)
Screw and barrel are made of high quality new materials,improved their working life
Anti-wear bushes are replaced by copper bushes, which improve the lubrication result
Four-stage injection speed and pressure setting
Four-stage holding pressure and speed setting
Tow-stage melting speed and pressure arial
Control System
8" TFT color LCD panel (10.4" TFT Color LCD Panel is optional)
Multi-languges display
Four stages of injection and hold pressure phase (can expand up to ten stages)
Proportional Pressure/ Flow/ Clamping Motion/ Control/ Backpressure control characteristic curve can be adjustable on screen, so it can provide the best matchin with the hydraulic proportional valve
Automatic screen saver function to prolong the service life of display unit
Automatic mould height adjustment function to adjust the position of toggle system according to the thickness of mould installed
Screw rotation speed detection, operator can adjust the screw speed to achieve the best plasticization speed for product
120 sets of mould date storage
PID closed loop temperature control, temperature setting ranges between 0°C-399°C
Clamping and injection position controlled linear transducers High performance 16 bits processing CPU with scan cycle time lower than 1ms, it allows more precision function
Actual injection curve display and machine action simulation diagram are provide, helps to have better understanding on machine status operation
Welltec specific printer interface(optional)
26(2A) digital output use smart power FET with short circuit and overload current protect, 56 optical isolation digital increase the reliability of control of control system
High intensity LED indicators for digital input and digital output status are used, for easy observation even in bark environment

Item Unit TTI-60F2V TTI-90F2v TTI-130F2v TTI-160F2v TTI-190F2v
Screw diameter mm 23 25 30 30 35 40 35 40 45 40 45 50 45 50 55
Theoretical shot volume cm3 57 68 98 114 155 202 177 231 293 260 329 406 366 452 546
Shot weight(PS) g 52 61 88 102 139 182 159 208 263 234 296 366 329 406 492
Shot weight(PS) oz 1.8 2.2 3.1 3.6 4.9 6.4 5.6 7.3 9.3 8.3 10.5 12.9 11.6 14.3 17.4
Lenght/Diameter ratio L/D 28 24 20 23.8 21 18.1 23.7 20.5 18.1 22.5 20 18 22.5 20.2 18.4
Injection pressure Mpa 296 250 174 232 170 131 222 170 134 216 171 138 210 170 141
Injection rate cm2/ sec 50 59 64 61 83 109 78 102 129 103 131 162 128 159 192
Injection stroke mm 138 161 184 207 230
Max.screw speed rpm 275 180 185 202 145
Plasticizing capacity(ps) kg/hr 18 22 42 28 38 52 39 51 72 56 79 104 57 75 97
Injection unir force ton 4.4 4.5 5.3 5.3 5.3
Camage stroke mm 255 255 300 320 360
Clamping force ton

60

60 130 160 190
Max.daylight mm 680 680 820 906 1000
Clamping stroke mm 320 320 410 446 490
Distance betwn.tie bars mm 360*360 360*360 410*410 460*460 510*510
Min mould dimension mm 250*250 250*250 280*280 320*320 350*350
Mould thickness range mm 150-360 150-360 150-410 150-460 175-510
Ejector force ton 2.5 2.5 3.7 3.7 4.5
Ejector stroke mm 85 85 100 130 140
No.of Ejector pins unit 1 1 1 5 5
Major motor kw 7.5 7.5 11 15 18.5
System pressure Mpa 16 16 16 16 16
Hydraulic pump capacity L/min 54 54 65 81 102
No.of heater zones unit 3+1 3+1 3+1 4+1 4+1
Heater input power KW 5.35 6.37 7.57 10.72 13.22
Net weight ton 2.8 2.8 3.8 4.6 6
Tank capacity L 200 200 250 314 380

Item Unit TTI-260F2v TTI-320F2V TTI-380F2v TTI-450F2v TTI-600F2v
Screw diameter mm 50 55 60 55 60 65 60 70 80 70 80 90 80 90 100
Theoretical shot volume cm3 497 601 715 656 780 916 910 1239 1619 1416 1850 2341 2071 2621 3236
Shot weight(PS) g 447 541 644 590 702 824 819 1115 1457 1275 1665 2107 1864 2359 2912
Shot weight(PS) oz 15.8 19.1 22.7 20.8 24.8 29.1 28.9 39.3 51.4 45 58.7 74.3 65.8 83.2 102.7
Lenght/Diameter ratio L/D 22.2 20.2 18.3 21.9 20 18.7 23.5 20 17.6 24 21 18.6 23 20.5 18.3
Injection pressure Mpa 205 169 142 200 168 143 231 170 130 208 159 126 214 169 137
Injection rate cm2/ sec 188 228 271 232 276 324 234 318 416 333 437 552 380 480 592
Injection stroke mm 253 276 322 368 412
Max.screw speed rpm 181 174 145 163 133
Plasticizing capacity(ps) kg/hr 94 123 166 115 152 190 133 196 181 287 373 181 234 305 366
Injection unir force ton 8.3 8.3 11 11 18.3
Camage stroke mm 400 435 435 480 600
Clamping force ton 260 320 380 450 600
Max.daylight mm 1105 1250 1450 1560 1820
Clamping stroke mm 525 590 710 740 910
Distance betwn.tie bars mm 580*580 660*660 740*740 780*780 900*900
Min mould dimension mm 400*400 460*460 510*510 540*540 630*630
Mould thickness range mm 200-580 250-660 250-740 300-820 350-910
Ejector force ton 6.1 6.1 10.2 12.5 12.5
Ejector stroke mm 160 180 200 250 300
No.of Ejector pins unit 9 13 13 13 17
Major motor kw 22 30 37 55 55
System pressure Mpa 16 16 16 16 16
Hydraulic pump capacity L/min 145 174 203 261 304
No.of heater zones unit 5+1 5+1 5+1 5+1 5+1
Heater input power KW 15.47 16.42 21.59 24.64 30.59
Net weight ton 8.2 10.8 14.4 17 26
Tank capacity L 550 610 800 980 1200

F2 Series With Fixed Displacement Pump Specifications(Other specifications same as above)

Item unit TTI-60F2 TTI-90F2 TTI-130F2 TTI-160F2 TTI-190F2
Major motor kw 7.5 7.5 11 15 18.5
Hydraulic pump capacity L/min 59 59 76 84 110
Injection cm2/sec 54.1 64 92.2 67 93 121 91 119 151 104 132 162 140 713 210
Max.screw speed rpm 300 196 217 210 157
Plasticizing capacity(PS) kg/hr 19.9 23.5 45.7 30 41 56 46 60 85 58 82 109 61 81 105

Item unit TTI-260F2 TTI-320F2 TTI-380F2 TTI-450F2 TTI-600F2
Major motor kw 30 37 45 55
Hydraulic pump capacity L/min 168 168 200 265 297
Injection cm2/sec 218 264 314 234 278 326 230 314 410 339 444 561 371 469 579
Max.screw speed rpm 210 168 142 165 130
Plasticizing capacity(PS) kg/hr 109 142 193 112 147 183 130 192 251 195 291 378 229 298 358

 About Us
Corporate Information
The history of Cosmos Machinery Enterprises Limited (COSMOS) dates back to 1958 when it commenced trading in machine tools. In about half a centurys development, COSMOS business has covered manufacturing of machinery, plastic processing, trading of machinery and industrial consumable.
The successful public listing of COSMOS on The Stock Exchange of Hong Kong Limited in 1988 marked a milestone in our growth. In 1997, we acquired Welltec Industrial Equipment Limited (now renamed as Cosmos Machinery Limited) and its subsidiaries. Since then, China Resources (Holdings) Company Limited ("CRC") became a substantial shareholder of the Company.
Anchored in the industries, COSMOS has established a strong reputation based on its proactive business strategies, an open and continuous learning corporate culture and a commitment to meet and even surpassing the present and future needs of its customers.
Moving forward, COSMOS will further foster its core businesses in the China, and to deliver the finest machinery equipment and products/services to the world.

Corporate Vision
Cosmos has committed to become one of the worlds finest suppliers of machinery equipment and products.
To serve the needs of our customers with our advanced technology and quality products and services in the realm of machinery and plastic processing.

Corporate Mission
Cosmos is your reliable enterprise for the right product in the right place at the right time for evermore.

Cosmos Core Beliefs
Emphasizing on collaboration with our strategic partners so as to create mutual wealth and share the future.
Operating under the harmonious corporate culture of "People-oriented" and "Excellence through People".
Employing the best and environmental-friendly technology and knowledge in offering the finest possible products and services.
Upholding commercial integrity and becoming a socially responsible enterprise.
Business Profile

Machinery Manufacturing
Design, production, trading and after-sale service of plastic injection moulding machines, blow moulding machines, rubber injection machines etc.

Plastic Processing and Products
Design and fabrication of molds and tools for plastic processing, production and sale of related plastic parts and products.

Trading
Sourcing, logistic, trading and technological consultancy service of industrial consumables, machinery accessories and machine tools.

Other Businesses
Investing in printed circuit boards, electronic consumer products, fully electronic kilowatt meters, CNC electric discharge wire-cutting machines and so on.

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